Precision Die Casting Process Using Aluminum Explained

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The invention of die casting has shaped our expectations for the better, pushing prototype companies to step up their game and create products that are more engaging and beneficial for their consumers. The benefits of die casting go beyond just cost efficiency and the reduction of using multiple marginal prototype companies. The creation of aluminum die casting prototypes strives from the customer's desire to own and operate products of perfection. A well-organized prototype manufacturing company offers a wider span of modules and configurations, while also allowing the client to feel as if they are in control. 

Any prototype manufacturing company can make promises, but what’s most important are the prototype companies who explain their products purposes clearly and directly. We loves to inform their customers of all the glorious perks that go hand in hand in aluminum die casting prototypes. Below, you will find some of the most frequently asked questions when it comes to our products. 

Wall Thickness: Is Depth an Area of Concern? 

Most, if not all aluminum die casting prototypes, have a wall constituency of 0.5mm to 1.0mm. These are recommended in order to support massive weight. When it comes to these prototypes, consistency is key. Thicker walls and using less weight is more economically proficient and time-saving. You can accomplish this by keeping a steady weight, which then allows you to sustain substantial weight. 

Environmental Impact: Do Companies Care About Sustainability?

In the short version, yes! we pride itself as a prototype manufacturing company that exclusively works with the reproduction and recycling of all die-cast materials. Any substances, such as aluminum, zinc, and magnesium, are re-used until the matter is completely depleted. Aluminum has been and always will be 100% recyclable, which allows us to use the same diligence when recreating our products. 

Die Casting Vs. Screw Matching Benefits

Not only are they less expensive and equipped with higher speeds, but our die casting machines are also created with a range of chambers and allow our developers to generate multiplex parts quickly and efficiently. The multi-slide die casting machines speed up to as fast as 75 rotations per minute, producing 4,500 shots per hour. Quicker rotation speeds lower the price per piece phenomenally. 

Wear and Tear: Are There Materials That Fight Against Corrosion Resistance? 

Depending on the materials and specific conditions associated with your product will determine your outcome. No matter what they are though, we recommend taking advantage of one of our surface treatments. We have a multitude of services and coverings that fight against corrosion obstinacy, powerful finishes, plasters, and many more. 

Die Casting Vs Fabrication: Which Is More Worthwhile? 

Each product and need is specific to our client’s desires. There are many cases where moving from die casting to welding or stamping results in a more efficient performance and a much more cost-effective assembly. Before you make the decision for yourself, we invite you to ask one of our engineers to help steer you in the right direction.